When the previous supplier pulled out, the customer had only one option: to find a partner who would not simply copy what already existed, but would rethink the application. For EMCO Gears, a family-run company with deep roots in precision, motorsport and high technology, this was precisely the incentive. Together with tool partner HORN USA, a modern manufacturing approach was developed for a demanding bevel gear set with an unusual geometry. Design, tooling, five-axis machining and metrology are seamlessly integrated – and show how gears can be manufactured efficiently, reproducibly and with future-proof technology.